EPS foam decoration cornice production line

This line serves for the production of EPS decorative cornices, plasters with various patterns, plinths and similar products necessary for many types of construction. There are many parts in the line that perform different functions, and they are detailed in the description below.

 

Basic parameters
1. Auto batch pre-expander
	Model...............................................................	US-LWP-1100....................................................................
	Density range	10-40 g/L
	Capacity approx.	10 g/L=300kg/h; 15 g/L=500kg/h; 20 g/L=600kg/h; 30 g/L=700kg/h;
	Cycle time (approx)	1.5 min
	Steam consumption	6-8 kg (cycle)
	Steam pressure	0.6-0.8 Mpa
	Power	19.5 kW
	Overall weight	3200 kg
	Dimension	5600*4000*4600 mm
2. Silos
	This hopper is made of high density nylon fibers and steel tubes
	Dimension	2.5*2.5*5.5 m
3. Auto shape moulding machine with vacuum and stand
	Standard mold	2200*1650 mm
	Steam consumption	12-15 kg/cycle
	Steam supply pressure	0.5-0.7 Mpa
	Compressed air consumption	2.5 m3/cycle
	Compressed air pressure	0.5-0.7 Mpa
	Water consumption	60-200 kg/cycle (recycling use)
	Water pressure	0.3-0.5 Mpa
	Vacuum motor	7.5 kW
	Hydraulic motor	11 kW
	Power	21 kW
	Dimension	5600*2800*5000 mm
	Weight	9100 kg
4. Mold system
	Made of high-quality aluminum alloy and equipped with a steam chamber, this part saves steam and allows quick mold replacement.
5. Steam boiler
	Fuel type	natural gas or diesel
	Additional equipment	water pump, steam distributor
	Output	1 T/hour
	Steam temperature	195°C
	Fuel consumption	85 Nm3/hour
	Power	3.3 kW
	Dimension	3200*2030*1600 mm
6. Steam tank
	This part serves to collect steam and keep it from the outside environment.
7. Air compressor
	Capacity	3.6 m3/min
	Power	22 kW
	Dimensions	1290*900*1190 mm
	Weight	650 kg
	Equipment	2 pairs of air filters, 2 pairs of oil filters, 2 pairs of oil separators
8. Air tank
	Used to store compressed air.
9. Water pump
	Used to supply cooling water for EPS shape molding machine.
10. Cooling water tower
	With 3 kW water pump to lift hot water into tower
11. Dry room machine
	Used to dry finished foam products (with temperature control system)
	Power	1.1 kW
12. Pipe system
	Steam pipelines	Water pipelines
	Air pipelines	Valves, filters and all fitting parts