EPS foam decoration cornice production line
This line serves for the production of EPS decorative cornices, plasters with various patterns, plinths and similar products necessary for many types of construction. There are many parts in the line that perform different functions, and they are detailed in the description below.
| Basic parameters | ||
| 1. Auto batch pre-expander | ||
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Model............................................................... | US-LWP-1100.................................................................... |
| Density range | 10-40 g/L | |
| Capacity approx. | 10 g/L=300kg/h; 15 g/L=500kg/h; 20 g/L=600kg/h; 30 g/L=700kg/h; | |
| Cycle time (approx) | 1.5 min | |
| Steam consumption | 6-8 kg (cycle) | |
| Steam pressure | 0.6-0.8 Mpa | |
| Power | 19.5 kW | |
| Overall weight | 3200 kg | |
| Dimension | 5600*4000*4600 mm | |
| 2. Silos | ||
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This hopper is made of high density nylon fibers and steel tubes | |
| Dimension | 2.5*2.5*5.5 m | |
| 3. Auto shape moulding machine with vacuum and stand | ||
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Standard mold | 2200*1650 mm |
| Steam consumption | 12-15 kg/cycle | |
| Steam supply pressure | 0.5-0.7 Mpa | |
| Compressed air consumption | 2.5 m3/cycle | |
| Compressed air pressure | 0.5-0.7 Mpa | |
| Water consumption | 60-200 kg/cycle (recycling use) | |
| Water pressure | 0.3-0.5 Mpa | |
| Vacuum motor | 7.5 kW | |
| Hydraulic motor | 11 kW | |
| Power | 21 kW | |
| Dimension | 5600*2800*5000 mm | |
| Weight | 9100 kg | |
| 4. Mold system | ||
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Made of high-quality aluminum alloy and equipped with a steam chamber, this part saves steam and allows quick mold replacement. | |
| 5. Steam boiler | ||
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Fuel type | natural gas or diesel |
| Additional equipment | water pump, steam distributor | |
| Output | 1 T/hour | |
| Steam temperature | 195°C | |
| Fuel consumption | 85 Nm3/hour | |
| Power | 3.3 kW | |
| Dimension | 3200*2030*1600 mm | |
| 6. Steam tank | ||
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This part serves to collect steam and keep it from the outside environment. | |
| 7. Air compressor | ||
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Capacity | 3.6 m3/min |
| Power | 22 kW | |
| Dimensions | 1290*900*1190 mm | |
| Weight | 650 kg | |
| Equipment | 2 pairs of air filters, 2 pairs of oil filters, 2 pairs of oil separators | |
| 8. Air tank | ||
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Used to store compressed air. | |
| 9. Water pump | ||
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Used to supply cooling water for EPS shape molding machine. | |
| 10. Cooling water tower | ||
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With 3 kW water pump to lift hot water into tower | |
| 11. Dry room machine | ||
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Used to dry finished foam products (with temperature control system) | |
| Power | 1.1 kW | |
| 12. Pipe system | ||
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Steam pipelines | Water pipelines |
| Air pipelines | Valves, filters and all fitting parts | |
