Spunbond non-woven line 10-200 m/min
This line is responsible for the production of spunbond and has a production capacity of 10 m to 200 m per minute. Spunbond has a lot more uses than we think. In particular, masks, gloves in the field of medicine; to protect crops from external environment in agro-industry; to filter water and air in filtration; in packaging; used in construction and many other fields. The description below covers more details about the line.
Basic parameters | ||
Fabric width | 1600 mm | |
Main material | PP | |
Product gram | 8-200 gr/m2 | |
Machine speed | 10-200 m/min | |
Output | 3.5 ton/day(24 hour) | |
Power consumption | 500 kWh/ton | |
Plan area (raw material, finished product) | 50m * 20m | |
Description of machines | ||
1. Auto-feeder | ||
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Main motor power........................................................... | 5.5 kW.................................................................... |
Feeding | 380 kg/hour | |
Dia. of feeding tube | ⌀ 50 mm | |
2. Main extruder | ||
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Screw diameter | ⌀ 135 mm |
Screw speed | 85 rpm | |
AC motor | 75 kW | |
Max. output | 400 kg/hour | |
Max. melt temperature | 280°C | |
Screw heating power | 60 kW | |
3. Recycling extruder | ||
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Screw diameter | ⌀ 105 mm |
Screw speed | 85 rpm | |
AC motor | 18.5 kW | |
Heating power | 20 kW | |
4. Filter | ||
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Filter mesh | 180 mesh |
5. Metering pump | ||
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Motor | 4 kW |
Rotate speed | 5-35 rpm | |
Working temperature | 300°C | |
Temperature for cleaning | 450°C | |
6. Spinning box | ||
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Material | 40 Cr |
7. Spinneret plate | ||
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Heating condition | oil cycling |
Max. temperature | 300°C | |
Length | 1910 mm | |
Orifice dia. | 0.45* deepness 1.8 | |
8. Side blow cooling tank | ||
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Material | aluminium |
Dimension | 1900*900*1380 mm | |
9. Pull-up drafting device | ||
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Type | 1600 |
10. Pull-down drafting device | ||
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Type | 1600 |
11. Web former | ||
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AC motor power | 5.5 kW |
Max. speed | 200 m/min | |
Hard chrome plating thickness | 0.03 mm | |
Heat method | oil heating method | |
12. Calender | ||
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Max. speed | 200 m/min |
AC motor power | 18.5 kW | |
Max. temperature | 200°C | |
Roller size | ⌀ 420*2000 mm | |
13. Winder | ||
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Power | 5.5 kW |
Max. speed | 200 m/min | |
14. Slitter | ||
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Power | 5.5 kW |
Max. speed | 200 m/min | |
15. Oil furnace | ||
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Woking pressure | 3 Kpa |
Design temperature | 300°C | |
Main motor | 5.5 kW | |
Heat power | 60 kW | |
16. Air blower | ||
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2 set | 30 kW |
1 set | 5.5 kW | |
17. Air condition box | ||
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Size | 2000*2000*4000 mm |
18. Cooling tower | ||
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Capacity | 40 ton |
19. Air-conditioner | ||
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Main engine power | 40 Pi |
20. Calcinator | ||
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Heat power | 36 kW |
Vacuum pump power | 4 kW | |
21. Ultrasonic cleaner | ||
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Heat power | 4.5 kW |
Ultrasonic power | 6 kW | |
Inside size | 2200*2000*300 mm | |
22. Electrical cabinet | ||
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PLC/ Temperature controller / Electricity control |